熱壓罐設計方案（例）

SHANDONG CHONHUNTEDA COMPOSITE CO.,LTD        山東中航泰達復合材料股份有限公司          ADD: No.7800, East of Mizhou Road, Zhucheng, City of Weifang, Shandong Province

       PLANNER  DATE:
2016-06-07

                                     
-----Composite Autoclave                                         

NO: ZTDCN20160607

(Pictures are only for reference information, take
practicality as standard)

目  錄

1. 3D SKETCH 熱壓罐3D制圖

2. LISTED SPECIFICATIONS 熱壓罐規格表

3. SPECIFICATION
IN DETAIL基本參數

4. SYTEM PROFILE 系統介紹   

-----------------4.1 
Flange cap罐門  

-----------------4.2 
Body     罐體

-----------------4.3 
Insulation 保溫

-----------------4.4 
Loading design承載設計

-----------------4.5 
Motor air flow control風機循環單元

-----------------4.6  Heating control 加熱單元

-----------------4.7 
Cooling system壓力單元 (Offer not include the fittings noted in red)

-----------------4.8 
Pressure control冷卻單元((Offer not include the fittings noted in
red))

-----------------4.9 
Vacuum system真空單元

-----------------4.10 Temperature control溫度測量單元

-----------------4.11  Safety guarantee part安全系統

-----------------4.12  Maintance platform維護平臺

-----------------4.13  Automatical operation system自動控制單元

-----------------4.14  Operation environment環境要求

5. DUTY FOR BUYER AND SELLER分工

6. SELLER SITE CONFRIM驗收

7. DELIVERY運輸

8. PAYMENT付款

9. GUARANTEE質保

10.
CONFIGURATIONS LISTED 配置表

1. DESIGN SKETCH 3D 熱壓罐3D制圖

1) WORK SPACE : 2000MM *4000MM  

2) VACUUM PORTS 32 NOZS

3) DESIGN FOLLOWING RULES OF “CHONHUNTEDA ”

4) PRESSURE EQUIPMENT DIRECTIVES ASME

2．LISTED SPECIFICATIONS 熱壓罐規格表

3）Motor jacket cooling system

  外部冷卻水套

4）Flow‐switch indication to PC

  水流開關報警指示，PC監視  

4.6  HEATING CONTROL加熱單元

1）Electric heating via inconel (Stailess steel )tubular heaters:

  電加熱，通過不銹鋼加熱管加熱

 2）Heaters mounted back at end of autoclave which moving wheels for easy system maintenance.

  加熱器固定于熱壓罐尾部，佩帶移動腳輪，整體可移出，有利于日后維護

3）Estimated Heater size: about 150KW

  加熱器功率：約150KW

4）Two linear regulator for heating power , each unite guarantee heating work efficient and energy saving.

兩套調功器控制加熱區域，每臺調功器線性控制加熱過程，可以實現高效加熱，節約能源。

5）SSR banks with safety contactor.

  固態繼電器分級接觸器控制

6）Proportional control 0‐100% output

  比例控制 0‐100%輸出

4.7 PRESSURE CONTROL壓力單元

1）Automated Inlet and exhaust valve,  stainless‐steel construction

  自動進氣/排氣閥，不銹鋼材質

2）Manual exhaust valve,  stainless‐steel construction

  手動旁路排氣閥，不銹鋼材質

3）Exhaust silencer (Outside of room be ok)

  排氣消音器,排氣噪音≦80dBA

4）Pressure transducer:2

  壓力傳感器：2個

5）Accuracy: ± 0.25%

  精度：± 0.25%

6）Air compressor +Dryer+ Filter

  空壓機+冷干+過濾器

  空壓機30KW，4.0MPa,Pressure exhaust 2.2CBM/MIN

4.8  COOLING SYSTEM(Offer not include the fittings noted in red)

1）Stainless‐steel heat exchanger.   All internal wetted parts stainless‐steel.

  304不銹鋼熱交換器，所有內部沾濕部件均為不銹鋼材質

2） Exchanger mounted below floor for easy system maintenance.

  熱交換器固定于熱壓罐尾部，佩帶移動腳輪，有利于日后維護

3）Proportional cooling valve for main cooling control.  Computer controlled.

  計算機比例控制的冷卻閥

4）Air spray and Mist water valves for trim cooling control.  Computer controlled.

  計算機控制的氣冷、霧冷、與水冷相結合的冷卻方式

5）Stainless‐steel water tank 10000L, including,

  不銹鋼冷卻水箱10000L，

6）Auto water makeup valve

  自動補水閥

7）Conductivity sensor with auto‐makeup

水位傳感器

8） Thermocouple for water temperature monitoring

   水溫傳感器

9）Cooling pump and controls

   冷卻水泵及其控制

10）Evaporative cooling tower

   密閉式冷卻塔

11）Tower water pump and controls

冷卻塔泵自動控制

4.9  VACUUM SYSEM 真空單元

1）Vacuum source ports: 32 total

  抽真空口：32個

2）Each source port will include: 1/2” NPT pipe feed through

  每個抽真空口包括：1/2” NPT通孔

3）External manual blocking valve, 3‐piece ball valve, stainless‐steel

  外部手動截止閥，3片球閥，不銹鋼材質

4）Stainless‐steel tubing, 1/2”

  不銹鋼真空管，1/2”

5）Block Valve

  截止閥

6）Transducer （Same as the pressure sensor）Range: ‐760 mmHg to 0.5MPa

  Main vacuum sensor, range ‐760 mmHg to 0.5MPa

  真空傳感器范圍（與壓力傳感器同品牌規格）：‐760 mmHg to 0.5MPa, 真空主管路1只真空傳感器，范圍：‐760 mmHg to 0.5MPa

7) Accuracy: +/‐ 0.25%

  精度：+/‐ 0.25%

8)Vacuum pumps: quantity 2,flow rate of each one: ≥100m3/h. Pumps will be

  selectable from control computer for four modes of operation:

真空泵：數量2個，其中每個吸風量≥100m3/h。真空泵能夠由控制計算機

9）Vacuum pumps can works on 4 modle:

實現以下四種工作模式：

9.1 Pump #1 operation only  僅使用1號真空泵

9.2 Pump #2 operation only  僅使用2號真空泵

9.3 Both pumps on simultaneously. 兩臺真空泵同時工作

9.4 Automatic switching between Pump1 and Pump2 every 24 hours. 每隔24小時自動輪換使用兩臺真空泵。

10）A controlled vacuum level reservoir, and vacuum level is adjustable.

   可控真空罐一個，真空度可調

11）All piping and valves of vacuum system are stainless steel.

  真空管路中所有管路及閥門均采用不銹鋼材質

4.10  TEMPERATURE  MEASUREMENT UNIT 溫度測量單元

1）Air temperature thermocouples: 2

  空氣熱電偶：2個

2）Ω‐K, including computer monitoring/control.

  Ω‐K熱電偶 ，計算機監控

3）Part thermocouple jacks: 6

  工件熱電偶插座：6路

4）Ω‐K, including PC monitoring, data‐acquisition, and control

  Ω‐K ，計算機監控和數據采集

5）Measurement precision: +/‐1.1C

  測量精度：+/‐1.1C

4.11 SAFETY GUARANTEE PART安全系統

1）Pneumatic, mechanical, and electrical interlocks for door closure

  氣動、機械、和電氣罐門關閉互鎖機構

2）High temperature controller with alarm/interlock

  超溫報警/互鎖，超壓報警/互鎖，

3）Pressure safety relief valve, certified to  China GB150-2011 specification

  安全閥，中國壓力容器認證及中國GB150-2011認證

4）Oxygen monitoring system interlocked to the Econoclave door safety lock to prevent

  opening of the door until a safe oxygen level is achieved.

  空氣零壓檢測系統，空氣壓力未到安全壓力時，罐門不能打開。

4.12 MAINTANCE PLATFORM 維護平臺(No platform while diameter < 2000mm )

None

無。

4.13 AUTOMATICAL OPERATION SYSTEM自動控制單元

1）1 each  business  PC’s , Current Intel? processor (Over Intel Core i5), fully loaded

with CPC?，22” Flat screen monitors &1

1臺商用計算機，Intel主流最新處理器（Intel Core i5以上），22"平板顯示器，預裝有全套CPC控制軟件，提供按照復合材料固化工藝自動控制熱壓罐系統。3）UPS, 500VA. Connected to the PLC and both PC computers

  UPS，500 VA，給PLC以及計算機供電

4）Allen Bradley switches, buttons, lights, etc.

  Allen Bradley開關、按鈕、指示燈、報警燈等

5） Power system components

   電源系統組件

6）Nema‐12 enclosure Main circuit breakers, standard interrupting

  Nema‐12外殼 主斷路器

7）Motor starters, 施耐德

  電機起動器：施耐德

8） Contactors,施耐德

  接觸器：施耐德

9）Thyristor/SCR:  Chromalox

  可控硅：Chromalox

10）HP彩色商用打印機

13.1 Main control scenes showing details of autoclave running

主控界面，可顯示設備總狀態

13.2 Data view details on view scenes to show all ports information

數據顯示界面，可形象顯示各路數據

13.3 Temperature sensors location point and working scenes, view temperature distribution trend of mold

熱電偶位置界面，通過設定，可以了解產品模具上的溫度分布趨勢。

13.4 Simulation view scenes for simulate progress work going on to avoid accidents happened.

仿真糾錯界面，編制工藝控制程序后，通過仿真運行，可以防止發生錯誤。

13.5 Immediate
curve scenes to show all running trend interior of autoclave

實時曲線界面，形象顯示罐內運行參數的趨勢。

4.14  OPERATION ENVIRONMENT環境要求

1）100% environmental material non-toxic

100% 采用環保無毒害材料

Workable environmental 5~45℃, moisture 5~45℃

運行環境5~45℃.濕度≦75%。

5.  DUTY FOR BUYER AND SELLER分工

5.1 SELLER RESPONSIBILITY賣方負責：

1）All the electrical cables and wires connection between power cabinet, pressure

  vessel and all other autoclDutyave subsystem.

配電柜到罐體及所有熱壓罐子系統之間的電線電纜連接。

 2）All piping of autoclave vacuum, pressure, cooling valve bracket.

   熱壓罐各種真空、壓力、冷卻水閥架連接及安裝的指導；

3）Autoclave’s startup and commissioning

熱壓罐的開機及調試

5.2 BUYER RESPONSIBILITY買方負責：

1）The following items including materials will be provided by the customer:

  以下項目包含材料由用戶負責：

2）Connect power cables to autoclave’s main circuit breaker

  連接電纜至熱壓罐主斷路器

3）Connect pressure nitrogen and instrument air pipes to autoclave’s points of connection.

  連接加壓壓縮空氣管路至熱壓罐連接口.(壓縮空氣的壓力1.2MPa）

4） Connect exhaust pipe from silencer to outside workshop

   從消音器到廠房外排氣管路的連接

5）Connect cooling water pipe to autoclave’s cooling valve inlet

  連接冷卻水管至熱壓罐冷卻閥入口(冷卻水溫≦30℃，壓力≧0.3MPa，提供2路，一路提供風機電機，管徑3/4”流量≧4T/h，一路用于罐體內冷卻，最大流量≧30T/h。）

6）Assistant work for autoclave’s commissioning

熱壓罐調試的配合工作

6.1) Autoclave transport works

設備的搬運就位；

   6.2) To complete connection and installation works for vacuum, pressure and cooling water system

     Under the instruction of seller engineer at site

在賣方的指導下，完成真空、壓力、冷卻水閥架連接及安裝

6.3) Provide material of testing at buyer site

在熱壓罐調試期間提供試驗材料

6 . SELLER SITE CONFIRM驗收

 1）Econoclave will be tested, inspected, and accepted according Boeing D6‐49327Technical Specification.

   熱壓罐將根據Boeing D6‐49327技術規范進行測試、檢查、和驗收。

 2）The Inspection Report  of Econoclave will be provided after acceptance test.

設備完成驗收測試時，將會提供熱壓罐測試報告

 3）Autoclave will be fully assembled and quality tested at the ASC Process Systems factory.

    熱壓罐在發運之前會在我公司工廠里完成全部輔助系統的組裝

 4）Equipment skid/platform is provided and integrated.  The skid holds the control panel,

    power panel, cooling system, vacuum pumps, and so on.

    設備整體成撬，在我工廠里會完成相應輔助系統之間的管線連接，包括控制柜、

    配電柜、冷卻系統、真空系統等。

 5）100% quality testing and commissioning of autoclave at factory prior to shipping.

    發運前100%，熱壓罐會在我工廠里完成全部的質量測試和試運行。

7.  CONFIGURATIONS LISTED設備具體構成部件或元件附詳細清單說明